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Mail Archives: geda-user/2015/07/28/23:47:08

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Date: Tue, 28 Jul 2015 23:46:45 -0400
From: "Stephen R. Besch" <sbesch AT buffalo DOT edu>
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To: geda-user AT delorie DOT com
Subject: Re: [geda-user] Component Cut-outs in PCB
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On 07/28/2015 07:53 PM, Erich Heinzle (a1039181 AT gmail DOT com) [via 
geda-user AT delorie DOT com] wrote:
> If I were doing it I'd generate a circle with line segments, turning it
> into a footprint, and place the footprint where it is needed. Using integer
> multiples of line segments per quadrant, and the use of line segments,
> would lend itself to ears being added where needed etc...
>
> With this utility, you'd be just about done:
>
> https://github.com/erichVK5/HybridRingCouplerFootprintGenerator
>
> The footprint pad elements used to generate the footprint could then be
> turned into silk lines quite easily in a text editor, by removing the
> un-necessary fields.
> The code could be fairly easily modified to do the same.
>
> Regards,
>
> Erich.
Well, starting with a footprint in the shape I needed was exactly what I 
did do first. Looked great --but!  The problem is that you can't put any 
graphic in a footprint that doesn't wind up on the silk layer and you 
can't move the footprint silk stuff onto any other layer - which I also 
tried - PCB simply ignores the move. That's why I eventually gave up on 
that strategy and drew the cutouts directly on the "Spare"/"Cutout" 
layer. I've also done the multi-segment circle/arc stuff. Yes. it's 
straightforward, but tedious when you start getting large numbers of 
segments when one ARC item can replace a lot of line segments.

Steve
>
> On Wed, Jul 29, 2015 at 5:28 AM, Stephen Besch <sbesch AT buffalo DOT edu> wrote:
>
>>
>> On 07/28/2015 02:57 AM, Erich Heinzle (a1039181 AT gmail DOT com) [via
>> geda-user AT delorie DOT com] wrote:
>>
>> Is there a standard set of shapes you use?
>>
>> Not particularly
>>
>> Can you describe the sort of cutouts you're routinely doing?
>>
>>
>> Usually these are Cutouts in PCB's mounted on panels that need clearance
>> openings for components that won't fit between the PCB and the Panel. A
>> typical example might be a 10-turn pot mounted next to a toggle switch. The
>> clearance cutout for this is basically a circle with 2 ears and a hat. Best
>> shape is obtained with 6 arcs and a few straight lines.
>>
>> Steve
>>
>> Can you attach any examples if they are hard to describe.
>>
>> Cheers,
>>
>> Erich.
>>
>>
>> On Thu, Jul 23, 2015 at 4:00 AM, Stephen Besch <sbesch AT buffalo DOT edu> wrote:
>>
>>> Several years back there was a lot of discussion about the occasional
>>> need for odd shaped cut-outs. Even though several suggestions were made
>>> none worked - in some cases at all, or even when they did the results were
>>> marginal.  This is still a problem today. The only work around is to draw
>>> them directly on some unused layer - for example "Spare" works for me. This
>>> is however not a really good solution. Nevertheless it's better than
>>> drawing them on the outline layer. First off, every board shop that I deal
>>> with want cut-outs in a separate gerber file. If you use the outline layer
>>> then you can't have a separate board layout - unless of course you put the
>>> outline on some other unused layer.
>>>
>>> However, this solves only part of the problem. As long as the cutout is
>>> only straight lines it's simple. If you need arcs - or worse, full circles
>>> or linked arcs it gets really hard. This is largely due to problems with
>>> the ARC tool in PCB:  1) you can't control/change Radius; 2) you can't
>>> control degrees of arc, and 4) you can't control start angle. This is
>>> really weird because the arc[...] item in PCB allows control of all of
>>> these items.
>>>
>>> I have found only one way to get this to work. First select the target
>>> layer. Then let's say you have a cutout consisting of a closed loop that
>>> requires 6 linked arcs and 2 lines. Just draw them on the selected layer
>>> (Spare for example) more or less where you think that they will need to be.
>>> The arcs will have to be in more or less random locations owing to the
>>> severe limitations of the Arc tool.
>>>
>>> With this as a starting point, save the PCB file (but leave PCB open)
>>> then open the pcb file with your favorite text editor (AND KEEP A BACKUP).
>>> Just make sure that whatever you use does not add junk characters or muck
>>> around with end of line characters - Gedit is a good choice.
>>>
>>> Once the file is open, search for the name of the layer you are using.
>>> Once found, you will see a parenthetically bounded list of the line and arc
>>> definitions for the stuff you put on the layer. Here's an example of each:
>>>
>>> Line[1525.00mil 1565.00mil 1525.00mil 1450.00mil 1.00mil 1.00mil
>>> "clearline"]
>>>   Arc[1425.00mil 2005.00mil 450.00mil 450.00mil 1.00mil 1.00mil 305 290
>>> "clearline"]
>>> Line arguments are: Xstart Ystart Xend Yend Width Clearance Flags
>>> Arc arguments are: Xcenter Ycenter Radius1 Radius2 Width Clearance
>>> StartAngle AngleofArc Flags
>>>
>>> The 2 radii are supposed to let you draw ovals, though I haven't tried
>>> it. Also, for cutouts the clearline flag makes no sense and can be omitted
>>> (just have to leave the "". Clearance makes no sense either but it has to
>>> be there anyway or PCB will throw an error. In fact you must be extremely
>>> careful when editing these parameters since PCB is very intolerant of
>>> formatting errors.
>>>
>>> The rest of the process amounts to entering your own values for the
>>> various parameters until you get the shape you need. The coordinate
>>> crosshair is very useful here. I stongly suggest saving the file after
>>> every few changes (maybe even after every change) and reloading. PCB will
>>> detect the change and prompt you to reload. Do this every time to verify
>>> that your changes actually show up and incidentally did not corrupt the
>>> entire file (the message log window helps a lot here). During this editing
>>> process you may be able to do some of the positioning by dragging stuff
>>> around directly in PCB. Just be forewarned that you will need to save using
>>> PCB and reload the text editor after every such change made in PCB. In
>>> other words: Never edit in one tool anything that has not been saved in the
>>> other.
>>>
>>> This is extremely tedious and annoying but when you are desperate for a
>>> cutout I'm afraid that it's the only way.
>>>
>>> Stephen R. Besch
>>>
>>>
>>


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